Updated Battery / Starter / Alternator Harness
Issue: Battery discharged and/or will not charge properly. Voltage drop due to alternator-starter-battery harness damage at starter terminal. This issue is often mis-diagnosed as a bad battery, bad alternator, or bad starter, and these parts are often replaced in multiple repair attempts before the harness is determined to be the cause of the issue.
Before ordering or replacing other parts, have the car professionally inspected. Check the voltage drop between the alternator and battery. Bring the car to normal operating temperature. Turn on as many power consumers as possible (AC, headlights, radio, defroster, etc.). Use the same grounding point for the following voltage measurements:
- Measure the voltage at the "B+" terminal on the alternator.
- Measure the voltage at the battery positive terminal.
If there is a voltage drop of greater than 0.5 volts between the alternator and the battery, and all of the connection points are tight, check the harness terminal at starter. It is possible that the crimps on the starter terminal where the two cables are joined together incorrectly, causing an excessive voltage drop between the alternator and the battery. This voltage drop does not allow the battery to charge properly, and as a result, the battery will continually discharge until it will no longer start the vehicle. There may be no visible damage to the harness, and more measurements may be necessary to determine which cable or part of the cable is responsible for the voltage drop.
Fits all Carrera & Carrera S models, 2005-08.
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